PCB Assembly

Assembling Future Technology Now

High-reliability printed circuit board assembly: We build turnkey solutions for extreme performance in aerospace, defense, and deep space applications.

Comprehensive PCB Assembly Capabilities

Our highly skilled technicians and engineers ensure every printed circuit board assembly meets stringent industry requirements with precision and reliability.

Specifications Supported

J-STD-001 Space Addendum, NASA 8739, IPC-A-610, ESD, FOD, & Counterfeit Prevention.

Surface Mount Technology (SMT) Pick & Place/Reflow:

High-density assembly with support for miniaturized 0201 Surface Mount Devices (SMDs).

Wave Soldering

Double wave process capable of handling widths up to 24” and lengths of 36”+.

Multiple In-House Certified

Solder & Assembly Trainers J-STD, NASA, IPC-certified specialists.

Conformal Coating Expertise

Urethane, Acrylic, and Epoxy coatings applied via brush or spray.

GPS III Satellite supported by rigid-flex PCB assemblies, delivering advanced PNT services for military, allies, and civil users.
Our expertise in manufacturing and production

Advanced PCB Assembly Services

We provide custom-built assemblies tailored to your exact specifications, ensuring seamless integration into your final product. Our printed circuit board assembly process includes:

Connector & Component Installation
Secure mounting for high-reliability performance.

Encapsulation & Conformal Coating

Protection against moisture, vibration, and extreme conditions.

Stiffener Installation

Reinforcing flex and rigid-flex circuits for enhanced durability.

Potting of Connectors & Components
Ensuring long-term stability in harsh environments.

Heat Sink Bonding

Thermal management solutions for high-power applications.

Electrical Testing & Quality Assurance

Ensuring every assembly meets the highest standards.

Optimized Pre-Assembly & Quality Control

Before final assembly, our pre-assembly process ensures all PCB components are verified, accounted for, and prepared for an efficient workflow. With our expertise in flex PCB assembly, we eliminate common challenges associated with rigid-flex designs, reducing production risks and ensuring a smoother assembly process.

Pre-Assembly Hardware Verification
Ensuring all required materials are received and inspected.
Traveler System for Workflow Optimization
Streamlining production processes and significantly reducing delays.
Comprehensive ESD & FOD Control Measures
Protecting sensitive electronics from damage during assembly.

3D Printing for Printed Circuit Board Assembly Optimization

By integrating 3D printing into our PCB assembly process, we enhance accuracy, reduce manual errors, and ensure repeatable, high-quality results. Our Assembly Team utilizes 3D printing technology to enhance the efficiency and precision of the assembly process:

Custom Potting Molds

Creating precise, form-fitting molds for improved potting results.

Forming Fixtures

Ensuring flex circuit boards maintain their shape for seamless installation.

Enhanced Assembly Efficiency

Streamlining workflows and reducing lead times.

Innovative circuit technology from concept to completion | Pioneer Circuits - PCBA Manufacturing

Why Choose Pioneer Circuits for PCB Manufacturing?

Industry leader in high-reliability PCBs | Pioneer Circuits - Printed Circuit Board Assembly Manufacturer

Industry Leading Expertise

Trusted by Raytheon, Northop Gruman, DRS, L3 Harris, NASA, JPL, Lockheed Martin, and defense contractors.

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Cutting-Edge Assembly Capabilities

Supporting advanced rigid, flex, and rigid-flex designs.

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Stringent Quality Assurance

Certified to the highest industry standards.

Manufacturing support | Pioneer Circuits - Printed Circuit Board Assembly

End-to-End Manufacturing Support

From design validation to final assembly and testing.

Turn Your Vision into Reality, Today!

Versatile Flex and Rigid PCBA solutions – where flexibility meets precision.