PCB Assembly
Assembling Future Technology Now
High-reliability printed circuit board assembly: We build turnkey solutions for extreme performance in aerospace, defense, and deep space applications.
Comprehensive PCB Assembly Capabilities
Our highly skilled technicians and engineers ensure every printed circuit board assembly meets stringent industry requirements with precision and reliability.
Specifications Supported
J-STD-001 Space Addendum, NASA 8739, IPC-A-610, ESD, FOD, & Counterfeit Prevention.
Surface Mount Technology (SMT) Pick & Place/Reflow:
High-density assembly with support for miniaturized 0201 Surface Mount Devices (SMDs).
Wave Soldering
Double wave process capable of handling widths up to 24” and lengths of 36”+.
Multiple In-House Certified
Solder & Assembly Trainers J-STD, NASA, IPC-certified specialists.
Conformal Coating Expertise
Urethane, Acrylic, and Epoxy coatings applied via brush or spray.
Advanced PCB Assembly Services
We provide custom-built assemblies tailored to your exact specifications, ensuring seamless integration into your final product. Our printed circuit board assembly process includes:
Connector & Component Installation
Secure mounting for high-reliability performance.
Encapsulation & Conformal Coating
Protection against moisture, vibration, and extreme conditions.
Stiffener Installation
Reinforcing flex and rigid-flex circuits for enhanced durability.
Potting of Connectors & Components
Ensuring long-term stability in harsh environments.
Heat Sink Bonding
Thermal management solutions for high-power applications.
Electrical Testing & Quality Assurance
Ensuring every assembly meets the highest standards.
Optimized Pre-Assembly & Quality Control
Before final assembly, our pre-assembly process ensures all PCB components are verified, accounted for, and prepared for an efficient workflow. With our expertise in flex PCB assembly, we eliminate common challenges associated with rigid-flex designs, reducing production risks and ensuring a smoother assembly process.
3D Printing for Printed Circuit Board Assembly Optimization
By integrating 3D printing into our PCB assembly process, we enhance accuracy, reduce manual errors, and ensure repeatable, high-quality results. Our Assembly Team utilizes 3D printing technology to enhance the efficiency and precision of the assembly process:
Custom Potting Molds
Creating precise, form-fitting molds for improved potting results.
Forming Fixtures
Ensuring flex circuit boards maintain their shape for seamless installation.
Enhanced Assembly Efficiency
Streamlining workflows and reducing lead times.
Why Choose Pioneer Circuits for PCB Manufacturing?
Industry Leading Expertise
Trusted by Raytheon, Northop Gruman, DRS, L3 Harris, NASA, JPL, Lockheed Martin, and defense contractors.
Cutting-Edge Assembly Capabilities
Supporting advanced rigid, flex, and rigid-flex designs.
Stringent Quality Assurance
Certified to the highest industry standards.
End-to-End Manufacturing Support
From design validation to final assembly and testing.
Turn Your Vision into Reality, Today!
Versatile Flex and Rigid PCBA solutions – where flexibility meets precision.